Fly ash Bricks ( FAL-G) manufacturing Process


(STEP 1)

 

Process of Manufacture:
Fly ash, Hydrated lime, Quarry dust and gypsum are manually fed into a pan mixer where water is added in the required proportion for intimate mixing. The proportion of the raw material is generally in the ratio


62%

fly ash

8%

lime

5%

Gypsum

25%

Quarry Dust

 depending upon the quality of raw materials.
After mixing, the mixture is shifted to the hydraulic Brick Making machines. The bricks are carried on wooden pellets to the open area where they are dried and water cured for 14 days. The bricks are tested and sorted before dispatch.





Procurement of Raw Material

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FAL-G PROCESS (STEP 2)

Storage of Raw Material

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Batch Mixing of Raw Material

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Wet mixing in Roller Mixer

Raw materials are kneaded under rollers for achieving

homogenous mortar

 

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Mechanized Transfer from Pan Mixer to Automatic Brick Making Machine

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Drying & Curing – Fly ash Bricks

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